0000018042 00000 n creating vibration and additional loads on components. pants and over-the-ankle boots. This can cause serious injury 0000040891 00000 n the EPS unit and increased steering effort. of the switch to turn off the headlights. It can also hinder vehicle SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF INCONSISTENT WITH Maintenance intervals?? | Polaris General Forum 12 floz cause loss of control or rollover. Test for belt slippage. Check to make sure the o-ring is in good condition. if not avoided, COULD result in death or serious injury. ascending or descending a hill. engine. by the brake pedal. Continued operation could result in permanent damage owner's manual and on safety labels. Take Press on the brake pedal evenly and firmly. Failure to heed the following warnings while servicing be limited to 15 MPH (24 km/h) if the seat belt is not secured. Reinstall the fill cap. Follow the battery charging instructions in the AGM Battery Torque the bolt to 9-11 ft. lbs. at all times. Reinstall the pressure cap securely. of winch cable are wrapped around the winch drum at all times. and free of corrosion. a potential violation of the Clean Air Act if a part supplied by an Repeat steps 5-7 until the lamp is properly adjusted. 112cc 2x4 with standard features for youth riders ages 10 and older. 0000033634 00000 n Place a drain pan under the drain plug 2. the label. If the switch Do not service axle nuts that have a cotter pin installed. the country which has granted approval. If your vehicle comes equipped with a RideCommand display, spare FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, See Driving Downhill. If your product is registered outside of the country where it was ROHVA (Recreational Off-Highway Vehicle Association) in this manual. This vehicle may be equipped with a maximum speed limitation Air/Oil Filters, Fluids, & Polaris General Oil Change Kits. air flow through the radiator by installing unauthorized accessories Always turn off the engine when refueling. Never use the winch to tie down a vehicle to a trailer or other seat and passengers seat1. recommends using a BatteryMINDer 2012 AGM - 2 AMP charger (PN Operating in rough terrain or over obstacles, Driving frequently at low RPM or at ground speeds below 7 MPH the Operation chapter before each use of your vehicle to make sure belts are secured for all riders before operating. ever produced. THIS EXCLUSION OF CONSEQUENTIAL, for traveling down hills as described in this owners manual. emission controls. Safety training is a top priority for POLARIS. Careful treatment of a new engine will result in If youre not familiar with safe service and adjustment procedures, cable failure, always place a damper on the winch Do not attach tie straps POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) 0000001676 00000 n comes first. Never use alcohol or drugs before or while driving or riding. California if the vehicle is equipped with an evaporative emission This limited warranty also does not cover physical damage, Well take care of the rest so all you need to do is plan your next ride. 500 (800 km) (Drive and driven) Inspect; clean; replace worn parts. Your vehicle can operate through water up to a maximum recommended for repair. Always are spinning. to near idle, the vehicle has no engine braking. is NOT intended to stretch. Product importation rules vary considerably from country use extra caution to reduce the chance of skidding or sliding out Polaris General 2021 Service Manual (877 pages) full manual. Do not use a power washer to clean the vehicle. Use only the proper, tools as specified. These types of products are flammable and may also or improper maintenance of your OHRV-EVAP. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. and/or procedures contained within, whether whole or in part, is expressly If the engine stops or will not start, or if you experience other vehicle. Always use the size and type of tires specified for your starting it, follow the steps outlined below: Move the vehicle to dry land, or at the very least, to water of one tablespoon baking soda and one cup water. and debris from the screen and clean it frequently with warm soapy Press MODE to accept a change and advance to the next segment. towing at slow speeds. 2020 GENERAL 1000 Owner's Manual - Polaris Online Publication Portal If any seals appear to be damaged, your vehicle requires prompt emission-related parts may be covered subject to the terms of any Your All of the manual listed below are full factory service manuals with hundreds of pages containing step by step instructions, full wiring diagrams and detailed illustrations on how to repair, rebuild or maintain virtually anything to your ATV or Prowler. Remove all debris wrapped Have a damaged or broken part on your Polaris GENERAL? Reinstall the spark plugs. rated capacity. Owner's Manual, Offroad Vehicle POLARIS Phoenix 200 Owner's Manual, Offroad Vehicle Polaris Sportsman 400 Service Manual, Offroad Vehicle Polaris Trailboss 7174820 Owner's Manual, Offroad Vehicle Polaris Sportsman 700 EFI X2 Owner's Manual, Offroad Vehicle Polaris Sportsman 550 EFI Owner's Manual, Offroad Vehicle Polaris RZR 170 Owner's Manual, Offroad Vehicle Polaris Sportsman 570 2018 Owner's Manual, Offroad Vehicle Polaris Sportsman 850 Owner's Manual, Offroad Vehicle Polaris Trail Blazer Owner's Manual, Offroad Vehicle Polaris RZR PRO XP 2020 Service Manual, Page 22: 2016 Polaris General Specifications, Page 31: 2018 Polaris General Overview (Intl), Page 32: 2018 Polaris General Specifications (Intl), Page 46: Service Specifications - Maintenance, Page 56: General Vehicle Inspection And Maintenance, Page 60: Engine Crankcase Breather Hose Inspection, Page 66: Fuel System And Air Intake Maintenance, Page 71: Transmission And Front Gearcase Maintenance, Page 76: Tie Rod End / Wheel Hub Inspection, Page 85: Engine / Chassis Electrical Ground, Page 91: Torque Specifications - Engine / Cooling System, Page 92: Service Specifications - Engine / Cooling System, Page 98: Balance Shaft / Connecting Rods / Crankcase / Crankshaft / Pistons, Page 99: Cylinder / Oil Cooler / Oil Filter / Oil Pump / Oil Sump / Water Pump, Page 100: Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover, Page 101: Spark Plugs / Starter / Thermostat Housing / Throttle Body / Valve Cover, Page 102: Exhaust System Assembly View (2016-2018), Page 103: Exhaust System Assembly View (2019), Page 104: Exhaust System Assembly View (Intl), Page 107: Engine Crankcase Breather Hose Inspection, Page 109: Top End Service (Engine In Chassis), Page 110: Crankshaft Pto Seal Replacement, Page 121: Engine Disassembly / Inspection - Top End, Page 123: Camshaft / Camshaft Bore Inspection (1000), Page 131: Engine Disassembly / Inspection - Bottom End, Page 133: Starter One-Way Clutch Disassembly, Page 134: Crankcase Disassembly / Inspection, Page 136: Balance Shaft Removal / Inspection, Page 137: Crankshaft Removal / Inspection, Page 143: Piston Ring To Groove Clearance Inspection, Page 147: Connecting Rod Bearing Selection, Page 150: Piston / Connecting Rod Assembly, Page 158: Starter One-Way Clutch Assembly, Page 166: Camshaft Timing - Quick Reference, Page 169: Intake Valve Lash - Tappet Selection Matrix, Page 170: Exhaust Valve Lash - Tappet Selection Matrix, Page 176: Engine Cooling System Specifications, Page 177: Cooling System Pressure Cap Test, Page 186: Troubleshooting - Engine / Cooling System, Page 190: General Information - Fuel System, Page 197: Carbon Canister Filter Replacement, Page 229: General Information - Pvt System, Page 230: Torque Specifications - Pvt System, Page 237: Pvt System Overheating / Diagnosis, Page 248: Moveable Sheave Bushing Inspection, Page 264: General Information - Transmission, Page 267: Transmission Assembly View (2019), Page 268: Transmission Vent Line 2017-2018, Page 269: Transmission Vent Line Routing / Retention 2019, Page 278: Transmission Mounting Torque Values, Page 284: Snorkel Shaft Removal / Disassembly, Page 286: Planetary Differential Disassembly, Page 287: Planetary Differential Bushing Replacement, Page 289: Planetary Differential Assembly, Page 290: Bevel Differential Disassembly (2019), Page 293: Gear / Shaft / Bearing Inspection, Page 294: Snorkel Gear Backlash Procedure, Page 305: General Information - Final Drive, Page 308: Propshaft Assembly View (2018-2019), Page 311: Drive Shaft Assembly View (Intl), Page 319: Propshaft Removal - General 4 (2017), Page 327: Propshaft Installation (2016-2017), Page 328: Propshaft Installation - General 4 (2017), Page 336: Drive Shaft / Cv Joint Handling Tips, Page 339: Inner Plunging Joint / Boot Replacement, Page 344: Front Bearing Carrier Installation, Page 345: Rear Bearing Carrier Removal / Inspection, Page 351: Front Gearcase Disassembly / Inspection, Page 363: General Information - Steering / Suspension, Page 364: Service Specifications - Steering / Suspensions, Page 365: Assembly Views - Steering / Suspension, Page 371: Steering Shaft Bearing Replacement, Page 372: Power Steering Unit Installation, Page 373: Steering Shaft Installation - Upper, Page 375: Tie Rod End / Wheel Hub Inspection, Page 381: Shock Specifications - General 4, Page 391: Eyelet-Mounted Rebound Adjuster, Page 392: Dx Bushing And Seal Style Eyelet, Page 394: Eyelet-Mounted Rebound Adjuster, Page 402: Shock Disassembly (Walker Evans), Page 406: Control Arm Installation - Front, Page 410: Control Arm Installation - Rear, Page 415: Stabilizer Bar Installation - Rear, Page 417: Troubleshooting - Steering / Service, Page 418: Power Steering Non-Functional With Mil Off, Page 419: Epas Troubleshooting Using Digital Wrench, Page 423: General Information - Brake System, Page 424: Service Specifications - Brake System, Page 425: Service Specifications - Brake System (Intl), Page 426: Antilock Brake System (Abs) (Intl), Page 427: Brake System Assembly View (Intl), Page 428: Brake Line Routing And Retention (Intl), Page 432: Brake Line Routing And Retention Non-Abs (Intl), Page 436: Brake Pressure Switch Replacement (Intl), Page 438: Wheel Speed Sensor Air Gap Adjustment (Intl), Page 443: Brake System Assembly View - General 4, Page 447: General 4 Brake Line Routing And Retention, Page 450: Brake Line Routing And Retention (2019) General 4, Page 463: Brake Caliper Inspection - Front, Page 471: Brake Caliper Inspection - Rear, Page 472: Brake Caliper Installation - Rear, Page 474: Parking Brake Inspection (Intl), Page 481: General Information - Body / Frame, Page 483: Exterior Body Component Assembly View - General 4, Page 484: Exterior Body Component Assembly View (Int, Page 485: Interior Body Component Assembly View, Page 486: Interior Body Component Assembly View - General 4, Page 498: Frame Assembly View - General 4, Page 509: Exterior Body Component Removal - General 4, Page 516: Interior Body Component Removal, Page 524: Interior Body Component Installation, Page 528: Exterior Body Component Installation, Page 531: Exterior Body Component Installation - General, Page 559: Harness Routing / Retention - General 4, Page 562: Harness Routing / Retention Abs (2018 Intl), Page 564: Harness Routing / Retention Non-Abs (2018 Intl), Page 566: Harness Routing / Retention (2019), Page 568: Harness Routing / Retention 2019 - General 4, Page 570: Harness Routing / Retention 2019 (Evap), Page 572: General Information - Electrical System, Page 573: Special Tools - Electrical System, Page 574: Service Specifications - Electrical System, Page 579: Testing For Intermittent Conditions, Page 582: Instrument Cluster Overview (Intl), Page 588: Instrument Cluster Pinouts (Intl), Page 590: Adjustable Speed Limiting Device (Asld) (Intl), Page 596: Diagnostic Trouble Codes Overview, Page 612: Fuse / Relay Operation Overview, Page 616: Fuse / Circuit Breaker Circuits (2017-2018), Page 617: Fuse / Circuit Breaker Circuits (2019), Page 620: Test 3: Measure Ac Voltage Output Of Each Stator Leg At Charging Rpm, Page 625: Starting System Troubleshooting, Page 628: Electronic Power-Assisted Steering, Page 641: Crankshaft Position Sensor (Cps), Page 643: Electronic Throttle Control (Etc), Page 647: Temp / Manifold Absolute Pressure Sensor (T-Map), Page 648: Engine Coolant Temperature (Ect) Sensor, Page 653: Digital Wrench Version And Update Id, Page 655: Digital Wrench Communication Errors, Page 657: Engine Controller Reprogramming (Reflash), Page 660: Polaris Mobile Digital Wrench (Pmdw), Page 663: Unswitched Chassis Power Breakout. Tampering with emission controls is prohibited If you winch to perform routine maintenance. Your dealer can assist. sure all cab doors are closed and latched when riding in this vehicle. This lamp is a reminder to the operator to ensure all riders states do not allow limitations on how long an implied warranty lasts, If using a Clean the air Remove the oil fill cap and add oil as needed to bring the If the light remains on, the EPS system is inoperative. the recovery bottle has run dry, the level in the radiator should Use a trip meter to track the distance replacing other components not covered by this warranty is the responsibility A damp oil film covers the When driving Our schedules arent meant to be comprehensive by any meansjust guides for common items regular folks tend to worry about most. This will help the spooling of the winch POLARIS suggests that you use your original selling dealer; however, DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY.
